全自动经济型焊渣回收机
Semi – Automatic dross recovery system
(model:SD-300T)
一、 基本功能与特点 Features:
SD-300经济型锡渣分离机主要用于将波峰焊机在焊接过程中产生的氧化物进行还原、直接回收利用,以达到降低生产成本、保护环境和辅助提高产品质量的目的。
SD-300 is an endeavor in reverting and recycling the oxides which occur during working of a Wave Soldering Machine in order to reduce production cost, create a greener environment and assist the quality process.
本机采用特殊搅拌直接将输料筒中的锡渣进行搅拌熔解后进入分离筒进行分离,在高速旋转的螺旋叶片带动下使分离系统中的锡和灰分开。本机还带抽风过滤及冷却装置。
Use special stirring system to melt the tin residues in the tin container and separate tin and ash in the separation container by the high speed of screw rotation. The machine is equipped with exhaust filter and cooling fittings.
本装置主要特点 Characteristic:
1、 采用PLC+温度扩展模块控制,人机界面操作;
PLC controlled temperature control, HITECH GUI interface.
2、 自动设置开机、关机时间,无需开机等待;
Auto turn on/off time setting, for convenience
3、 PID控温方式,控温准确;
Accurate PID temperature control
4、 高温纯锡熔化锡渣,熔锡速度快,温度波动小,节约电能;
Uses High heaters, very economical to run
5、 外置加料口,操作方便;
Feeding part installed on the outside for easy operation.
6、 二级过滤熔化锡渣,提高分离率;
Dual melting and filtering of the tin residue to ensure highly separation rate.
7、 密封分离系统连续分离,采用316L特殊不锈钢或钛合金材料制作;
Airtight separate system is made with 316L stainless steel or titanium metal with series separation.
8、 锡条自动成型,成份稳定可靠,可直接投入生产;
Manual dispensing of tin in to the moulds, ready for immediate reuse in wave soldering system.
9、 抽风过滤系统经过三层过滤,有效去除尾气中的苯及其化合物等有害气体。
Triple filter exhaust system to reduce dangerous gas emissions.
型 号/ Model | SD-300经济型焊渣回收 Automatic Economical Tin Residue Separator |
机体尺寸/Size | 1250mm(L)X800mm(W)X1200mm(H) |
重 量/Weight | 250KG |
电源/Power | AC380V 50Hz |
启动功率Sartup Power | 5.6KW |
工作功率 Operation Power | 1.8KW |
电控系统Electronic Control System
操作界面 Operation Interface | 触摸屏人机操作界面 Touch screen with human-machine operation interface |
控制系统 Control System | PLC+温度扩展模块 PLC for stable Temperature control |
熔渣系统Melting System
控温方式 Temperature Control | PID+SSR模拟量 |
温度范围 Temperature Range | 室温(Room Temperature )-350℃ |
加热功率 Heating Power | 3.0kw |
升温时间 Heating Time | 60min |
加料时间 Feeding Time | 8-10kg/20min |
底锡容量 Minimum Tin | 75kg |
搅拌电机 Stirring Machine | 3p 380v 200w |
内胆材质 Internal bile material | 钛合金titanium alloy (3.0MM) |
分离系统Separate System
分离方式 Separate Method | 双螺旋离心式 Acentric Dual Helix |
底锡容量 Minimum Tin | 30kg |
加热功率 Heating Power | 2.4kw |
升温时间 Heating Time | 50min |
温度范围 Temperature Range | 室温(Room Temperature )-350℃ |
分离电机 Separator | 3p 380v 100w |
内胆材质 Internal bile material | 钛合金titanium alloy (3.0MM) |
出锡系统 Tin Stick Forming System
锡条重量 Weight | 2.3kg/条 |
操作方式 Operation Method | 自动液位报警,人工放锡 Over fill Alarm, Manual Feeding |
烟雾过滤
风机规格 Specification | 380v 370w |
过滤方式 Filtering | 水过滤+活性炭组合过滤 Water Filting + Active Carbon Filtering |
三、 工作流程Working Procedure
四、 ,整体示意图Diagram
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